Sunday, February 19, 2006

What makes the EV go?



"It's a triangle. Rich, your EV is a triangle. Promise me you'll never let yourself be seen in a triangle"- co worker

To answer the above question, batteries make the EV go but what kind? The type and quality of batteries increases in price, performance and life span but at what moment do you reach the "point of diminishing returns"? This means, at what moment have you spent too much money for what the batteries will give you?

I Googled and newsgroup'd the various types of batteries and I came up with a bewildering list of choices:

1. Flooded Lead-acid: Reliable, least expensive, most recycleable. Life-span: 4 years. Range: 40-50 miles on average with a temperature variable: 30 miles at 30 F, up to 50 at 80 F.

2. AGM & gell: (Absorbed glass mat) Less of a temperature variable. Approximately 40% more expensive. Slightly less range. No acid spillage and no hydrogen gas buildup during charging.

3. NiCad: nickel Cadmium. Poor availability. Yet more expensive. Evironmentally toxic. Poor recycleability. Very costly. Longer lifespan. Shorter range.

4. NiMh: nickel metal Hydride. Up to 10x more in cost. Almost 2x the range (100 miles per charge). Approx. 10 year life. Poor/non-existent availability outside of Hybrid production cars. Almost no recycling infrastructure yet. Requires computerized charging equipment.

5. LiIon: Lithium Ion. 10x as expensive or more, but usually double the range. Some models overheat or explode if overloaded. No availability beyond electronics and hybrid auto industries. Lifespan is debatable but generally expected to be greater than lead acid batteries. Requires computerized charging equipment.

On the surface, the choice seems easy but I read much deeper into the subject than what's shown here. You'll have to do your own in depth research. I just couldn't justify the expense of exotic batteries in a 25 year old vehicle. It's kind of like putting day-old tap water into 25 year old Scotch whiskey. It's just not done. I also wouldn't want to burn up special batteries while I'm tinkering and learning.

Needless to say, I went with the least expensive, most reliable option. 12, 6 volt lead acid golf cart batteries. This is how it's normally done, especially by do-it-yourself EV'rs. I caught a Sam's Club member ship and spent $46.00 each. They're kind of low-end to middle grade batteries so we'll see how long they last.

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